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Business DomainPreventive maintenance

We propose a variety of preventive maintenance measures to keep your facilities operating in the best condition.

Inspection and maintenance

Patrol inspection*1

Abnormalities of the facilities are checked by visual inspection, meter indications and humansenses
(such as vision, hearing, scent and touch.)

Simplified inspection*2

Based mainly on visual checks on external appearance of facilities, minimum checks are carried out in regard to system functions.

Regular inspection

This inspection is intended to ensure preventive maintenance by obtaining more detailed information that cannot be acquired from patrol inspection and simplified inspection.

Detailed (precise) inspection

In addition to regular inspection, equipment is overhauled for maintenance so that the equipment inside is cleaned, functions are checked, and characteristics are examined for their accuracy. In this manner, equipment is checked for its presence of abnormality.

Extra inspection

When abnormality is discovered at the time of various inspections or in the case when an accident occurs, this inspection is carried out to take restoration measures. In this case, replacement of aged parts is also carried out, as required.

  1. *1Patrol inspection is performed by Meidensha if the customer`s facilities can hardly be suspended.
  2. *2Simplified inspection cannot be found in any general category. It is intended in order to set up a maintenance plan for regular inspection or detailed inspection.
Inspection of vacuum circuit breaker
Characteristic test of protective relay
Irregular inspection for the gas-turbine exhaust port
Replacement of aged parts

Maintenance supporting tools and facility diagnostic tools

We always use a variety of new and updated tools to accomplish qualified inspection and diagnostic services.

  • Measurement of partial discharges
  • Measurement of tanδ
  • Measurement of noise and vibration
  • Analysis of gas in oil
  • Measurement of surface temperature
  • Measurement of insulation resistance and contact resistance
  • Various measurements and diagnosis
  • Valious other measurment and analysis

Objective equipment and units for diagnosis

Using diagnostic tools, diagnostic services are given to respective equipment and units.

Objective equipment and units
Transformers and instrument transformers Capacitors
Circuit breakers, switches, disconnecting switches Power cables
GIS Storage batteries, DC power units
Lightning arresters Uninterruptible power units
Power fuses Rotary machines
(motors and generators)
Switchgears and busbar boxes Miscellany
Engine dynamic characteristic tester
Auxiliary relay tester

Inspection and diagnosis for subsidiary facilities of a power generating plant

Generator sets are crucial for implementing a business continuity plan (BCP) once a disaster strikes, However, when the Great East Japan Earthquake occurred, many generators stopped working because individual fuel supply tanks became clogged with suspended sludge stirred up by vibration and the fuel could not be supplied even though sufficient fuel remained.
As measures against such earthquakes, we recommend our customers to inspect underground tanks periodically : these inspections produce remarkable results.

Inspection of a 100kL underground fuel tank
Inspection of a fuel service tank
Sludge accumulated in the underground tank

Diagnosis by industrial fiberscopes

We inspect and diagnose inaccessible and invisible parts of engines and subsidiary facilities with industrial endscope.

Inspection inside an engine cylinder inside
Inside of generator air cooler piping
Inside of engine cooling water system
A crack inside a gas turbine
Engine cylinder inside
Inside of starter air piping
Inside of pneumatic charger piping system

Live-line diagnosis

We propose a new preventive maintenance plan where a live-line diagnosis is added to the periodic inspection.

In order to detect a slight abnormality in advance that cannot be found by the shut-down inspection, various kinds of tools are used to support accrately this inspection.

  1. 1.Reduces the risk probability of unexpeted accidents (grasping the early symptom of abnormality)
  2. 2.Supports shut-down inspections efficiently and accurately (focusing on maintenance points)
  3. 3.Effective management of maintenance cost and support of the facility renovation plan (presentation of optimal maintenance program)
 

Catalog for reference: Live-line Diagnosis on Electrical Facilities

 
 
 

Overhaul

An overhaul includes parts replacement such as bearings and brushe in rotary machines and reinsulation of windings to extend the operation life. Overhauls are performed based on the result of inspections and diagnoses.

Gas turbine being overhauled
Diesel engine being overhauled

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